Join a pioneering PhD project at the University of Liverpool to revolutionise flow chemistry through real-time mixing control, enabling precision in advanced materials discovery and sustainable manufacturing. This research integrates mechatronics, 3D printing, and advanced simulation to actively control mixing and crystallisation processes, moving beyond the limitations of passive, static lab setups. By developing a novel mechatronic system with dynamically adjustable inlet geometry and residence time, you will design and implement a variable-volume reactor featuring actuated periscopic channels and 3D-printed junctions with magnetically actuated flaps. Numerical simulations will guide optimisation of flow and mixing efficiency, and the final system will be integrated into a commercial flow chemistry platform for continuous, fine-grained control over reaction conditions.

The project’s scientific impact includes the synthesis of porous materials with controlled particle size, morphology, and crystallinity, with applications in selective separation (e.g., hydrogen isotopes), polymer nanoparticles, and hierarchical materials. You will work within the EPSRC Centre for Doctoral Training in Digital and Automated Materials Chemistry, based in the Materials Innovation Factory—the UK’s largest industry-academia colocation in physical science. The CDT offers interdisciplinary training in robotics, digital, chemical, and physical thinking, developed with 35 industrial partners to prepare flexible, employable researchers who can communicate across domains.

Supervision is provided by a diverse team: Dr P Paoletti (Mechanical and Aerospace Engineering, @LERT robotics lab founder, expert in automation and mechatronic systems for chemistry labs), Prof R Poole (Mechanical and Aerospace Engineering, specialist in non-Newtonian fluid mechanics, rheology, and microfluidic mixing), and Dr A Slater (Chemistry, expert in synthesis, characterisation, and crystallisation of organic materials, with strong industrial collaborations). The project draws on recent advances in flow crystallisation and materials synthesis, as referenced in leading journals.

Funding is available via the EPSRC DAMC CDT Studentship, covering full home tuition fees and a maintenance grant for 4 years (2025-26 rates: £5,006 pa tuition fees, £20,780 pa maintenance grant; 2026-27 rates TBC), plus a Research Training Support Grant for consumables and conferences. Outstanding international students may be eligible for scholarships to cover the fee difference. Disabled Students’ Allowance is available for eligible candidates.

Applicants should hold or expect a first or upper second class degree in chemical engineering, chemistry, mechanical engineering, materials science, robotics, or a closely related discipline. Experience or interest in flow chemistry, mechatronics, automation, or advanced materials is desirable. International students must meet University of Liverpool English language requirements. The university is committed to diversity and inclusion, supporting reasonable project adaptations for students with caring responsibilities, disabilities, or other circumstances.

The position starts in October 2026. The application deadline is 31st March 2026, but early application is strongly advised as interviews are conducted on a rolling basis and the position may close once filled. For informal enquiries, contact [email protected]. Review the CDT guide on 'How to Apply' and submit your application online, indicating Engineering as the subject area.