University of Warwick
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2 weeks ago
PhD Studentship: NSF Swarf: A novel forging process for closed-loop recycling of metallic swarf University of Warwick in United Kingdom
Degree Level
PhD
Field of study
Environmental Science
Funding
Available
Deadline
Nov 25, 2026
Country
United Kingdom
University
University of Warwick

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About this position
University of Warwick is offering a PhD studentship on NSF Swarf: A novel forging process for closed-loop recycling of metallic swarf.
The project addresses a major challenge in manufacturing: machining can remove 60–90% of a component’s material, creating large quantities of swarf that are often discarded and mixed with other grades. This studentship explores a patented near-solidus forging approach in which pre-compacted swarf is heated to just below the melting point and deformed so that the material bonds together. The aim is to forge high-purity swarf directly back into useful blanks, reducing waste and supporting low-carbon materials reuse.
The successful candidate will work with the Advanced Steel Research Team and contribute to the development of the process window across several materials. Research will include designing forging dies, varying strain, temperature, and forging rate, and assessing the extent to which the patented material properties are achieved. The project also supports commercialisation, including metallurgical evaluation of products and their consistency.
Planned research activities include: understanding forging microstructures and forging types; hands-on near-solidus forging of swarf under a range of conditions; microstructural and mechanical characterisation of forged components; identifying the mechanisms that lead to successful forging; and, where appropriate, complementary modelling to predict strain pathways for specific geometries.
This is a strong fit for candidates interested in materials processing, metallurgy, forging, recycling, and structural performance of metals. The role sits within a research group that takes a holistic approach to metallic materials, linking fundamental understanding with full-scale production.
Funding: £21,805 is stated in the advert.
Eligibility and start date: The project start date is 1 March 2027 at the latest. The advert does not list detailed entry requirements, but it is clearly intended for a PhD researcher with strong motivation and an interest in experimental materials engineering.
Application: Apply through the University of Warwick vacancies page before the deadline of 25 November 2026.
Funding details
Available
What's required
The post is for a motivated PhD candidate with an interest in metallic materials, forging, microstructures, and mechanical/metallurgical assessment. The description highlights hands-on experimental work and potential complementary modelling; no specific degree classification, language test, or prior experience requirements are stated.
How to apply
Apply via the University of Warwick research degrees vacancies page. For enquiries about the position or application procedure, contact Dr Carl Slater or Sumit Hasra by email.
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