Development of New Generation Corrosion-Resistant Aluminium Alloys The University of Manchester in United Kingdom

Advanced aluminium alloys are essential for structural components in aerospace and automotive industries. With rising global demand, the use of secondary metals and recycled aluminium is necessary, but introduces impurities such as iron, copper, and nickel, which can negatively impact corrosion resistance. This project addresses the urgent need to improve the corrosion performance of high strength aluminium alloys, especially those formulated from end-of-life recycled aluminium, aiming to reduce embedded carbon levels and move towards Net Zero carbon targets.

The research focuses on developing new high strength aluminium alloys with superior performance compared to existing materials. Key aspects include careful control of microstructure, particularly second phase particles and recrystallization, and understanding the complex interactions between alloy chemistry, processing, microstructure, and performance. Advanced high resolution electron microscopy and newly developed X-ray and electron-based nanotomography will be used to characterize alloy microstructure and spatially determine features responsible for corrosion initiation and propagation. Performance assessment will involve correlative accelerated laboratory testing and electrochemical measurements.

This PhD project offers a unique opportunity to combine pioneering academic research with industrial experience. Students will have access to state-of-the-art facilities and work in a collaborative team environment with over 8 PhD students, leading academics, and industrial experts. Regular seminars and social events are organized, and industrial collaborators provide close support and opportunities for exposure to manufacturing environments in Europe.

The position is based in the Department of Materials at The University of Manchester. The successful candidate will receive a 3.5-year PhD studentship, open to both Home (UK) and overseas students, with an annual tax-free stipend set at the UKRI rate (£20,780 for 2025/26, subject to annual uplift) and tuition fees paid. The stipend is expected to increase each year. The start date is October 2026.

Applicants should have or expect to achieve at least a 2.1 honours degree in materials science/engineering, metallurgy, physics, chemistry, or a related subject. English language certificate is required if applicable. Supporting statement, CV, transcripts, and contact details for two referees are mandatory. The university actively encourages applications from diverse backgrounds and offers flexible study arrangements, including part-time options.

To apply, contact Prof Zhou ([email protected]) before submitting your application. Apply online via the university website, specifying the project title and supervisor. Ensure all required documents are submitted, as incomplete applications will not be considered. For questions, contact the admissions team at [email protected].