S. R. Kandavalli

In this study, aluminium‐silicon7‐magnesium alloy was reinforced with carbide ceramics (silicon carbide and boron carbide) and coke microparticles. The composite samples (S1, S2, and S3) with 4 %, 8 %, and 12 % by weight of silicon carbide and boron carbide microparticles and 8 % by weight of coke micro particles respectively, were prepared through the ultrasonic assisted melt‐stir casting route. It was observed from the literature that only a few research works reported the cumulative effect of adding these micro‐particulate reinforcements within aluminium‐silicon7‐magnesium alloy. The microstructural evaluation revealed uniform dispersion of particulate reinforcements. Area energy dispersive x‐ray spectroscopy scan results proved the presence of the reinforcement particles as heterogeneous phases at distinct zones. The samples undergone tensile tests failed under the brittle fracture mode. The ultimate tensile strength of the composites improved by about 27.4 %, the % elongation improved by about 6.8 %, and Vickers microhardness dropped 1.9 % to the maximum. Dimples were observed in the fracture morphology analysis and it was mainly due to the mixed ductility of the sample S2. An abrasive wear mechanism was observed in the worn‐out sample S2. The wear rate decreased significantly with an increase in weight fraction of the reinforcements.