Guido Tosello

PhD opportunity at the Technical University of Denmark (DTU) in advanced micromanufacturing, polymer processing, and data-driven process modelling. This PhD scholarship focuses on the integration of micro 3D printing (µ3DP) and micro injection moulding (µIM) into a unified, fully digital micromanufacturing process chain for the production of thermoplastic microfluidic systems for diagnostics . The project sits within DTU Civil and Mechanical Engineering, Section of Manufacturing Engineering, and aligns with the broader goal of developing resilient and sustainable production technologies for healthcare and biomedical applications. The research is part of the Horizon Europe Marie Skłodowska-Curie Actions (MSCA) Doctoral Network “MicroMan4Health” , a European collaboration aimed at data-centric micromanufacturing for the health sector. The work combines experimental polymer processing, material characterisation, simulation, in-situ process monitoring, optical quality control, uncertainty quantification, and data-driven optimisation. A major objective is to create digital dataflows between µ3DP, µIM, simulation tools, and monitoring systems, enabling a digital twin approach for micro manufacturing. The successful candidate will develop process chains that support high-precision polymer soft tooling and real-time process monitoring, and will help formulate Design for Micromanufacturing rules. The position also involves close collaboration with industrial and academic partners across Europe, with the aim of translating laboratory findings into demonstrable industrial solutions. Eligibility highlights: a two-year master’s degree in mechanical engineering, materials engineering, polymer engineering, manufacturing engineering, or a closely related field; experience in laboratory work and data analysis; interest in numerical simulation and/or process modelling; and excellent English communication skills. Because the position is funded by MSCA, the mobility rule applies: applicants must not have lived or carried out their main activity in Denmark for more than 12 months in the 36 months before recruitment. Funding and duration: the appointment is for 3 years and is salaried according to the Danish collective agreement and DTU salary structure. The exact stipend amount is not listed in the posting. Application deadline: 30 September 2026 at 23:59 Danish time. Applications must be submitted online as a single PDF in English including cover letter, CV, transcripts, diplomas, theses, and any publications.

Technical University of Denmark (DTU), Department of Civil and Mechanical Engineering, is offering a PhD scholarship in Development and Modelling of Natural Fibre Over-Moulding Process within the Horizon Europe MSCA Doctoral Network ENDURE (Enabling Scaled Production of Durable Natural Fibre Components). This project sits at the intersection of advanced manufacturing , materials innovation , polymer processing , natural fibre composites , digital twins , and simulation/data-driven process modelling . The successful candidate will develop, model, and validate a novel natural fibre injection moulding (NFIM) process aimed at improving adhesion, mechanical performance, and barrier properties for sustainable fibre-based packaging and related industrial applications. The research combines laboratory-scale experiments with modelling and digital manufacturing tools. You will work on hygrothermal simulations, X-ray CT characterization of fibrous 3D structures, in situ process monitoring, sensor integration, AI-driven reduced-order models, and uncertainty quantification. The position also includes setting up a digital twin environment using open-source platforms such as Eclipse Ditto, and linking sensor data, simulation outputs, and ex-situ characterization into robust workflows. The project is embedded in a wider European training network with collaboration across universities, research institutes, and industry partners. You will participate in ENDURE training activities, spend time at partner institutions such as KTH in Sweden and IPC in France, and collaborate closely with industrial partners in Denmark and across the EU. This offers strong international exposure and a unique profile in sustainable manufacturing, cyber-physical systems, and industrially relevant composite processing. Eligibility highlights: applicants should hold a two-year master's degree (120 ECTS) in mechanical engineering, materials engineering (with composites/polymer/natural fibre background), manufacturing engineering, mechatronics, cyber-physical systems engineering, or a closely related field. Experience with experimental work or advanced data analysis/AI/ML is desirable. Excellent English communication skills are required. Because the position is funded by MSCA, the mobility rule applies: applicants must not have resided in Denmark or carried out their main activity there for more than 12 months in the 36 months prior to recruitment. Funding and terms: the PhD is a funded scholarship under Horizon Europe MSCA, with a 3-year full-time appointment and salary according to the Danish collective agreement for scientific staff. Starting date is 15 October 2026 or by mutual agreement. Application deadline: 18 September 2026 at 23:59 Danish time. Apply online via DTU and upload all materials in one PDF file in English. Supervision: the application will be assessed by Associate Professor Sankhya Mohanty and Associate Professor Guido Tosello. Further information is available via the DTU manufacturing engineering section and the project pages linked in the posting.